What is ultrasonic cutting?

Ultrasonic cutting knife, also known as ultrasonic cutting machine, is a kind of ultrasonic equipment specially used for cutting and one of the important categories of ultrasonic applications.

Why ultrasonic cutting is required?

Although the price of traditional mechanical cutting is low, there are many limitations in food cutting. For example, traditional cutting tools are used for cake cutting. Because the cake is soft, it is easy to have cake deformation, breakage and other problems during the cutting process, which will damage the beauty of the cake and cause waste. Although the appearance of cake cutting machine has greatly improved the efficiency of cake cutting, the problems of uneven cutting edges and easy breakage still exist. In addition, fully automatic cake cutting only uses stainless steel cutting blades, while some cream cakes have high viscosity, so the blades often stick, which will also affect the overall work efficiency. For example, bread, cheese and other foods similar to cakes will have similar problems.

Ultrasonic cutting will not lead to physical tear and damage of the material to be cut due to avoiding the use of sharp blades and high pressure. Since the cutting knife is always in the high-frequency ultrasonic vibration, the cutting knife surface will produce the cutting of inelastic materials, such as the cutting of cake and other foods, and the cutting of various rubber and prevention materials. During ultrasonic cutting, because the cutting part will produce fusion under the action of high temperature, the cutting part can be quickly sealed, which can effectively prevent the loose tissue generated in the cutting part. It can also effectively reduce food scraps when cutting. It is suitable for pastry food of different thickness and hardness, and for families or factories with small production.

What are the ultrasonic food cutting equipment of Jiayuanda?

Jiayuanda's ultrasonic food cutting equipment includes the whole ultrasonic cutting equipment and ultrasonic cutting system (i.e. cutting blade plus generator and transducer).

JYD-2801Q is a hand-held ultrasonic food cutter. Its working frequency is 28kHz, power is 100W, and power is adjustable in three gears. The blade of JYD-2801Q is 200mm long and 30mm wide. It is very suitable for cutting cakes and pastries in cake shops or daily families.

 Q20-305-MT is a cutting equipment integrating infrared positioning system and food conveyor belt. In addition to the cutting blade, the whole machine is equipped with a chassis with a conveyor belt under it, which can place the cut food on it. The frequency of the machine is 20kHz, the power is 2000W, the width of the ultrasonic cutting blade is 305MM, and the height is generally 65-130mm. It can be customized according to customer needs. The machine can be used in neutral or large cake shops or bread processing for bread cutting.

Q20-305R-MT is also a manual ultrasonic cutting equipment with 20kHz, 2000W and 305mm cutter width. The difference is that its chassis is circular and rotatable. It can be used to cut round cakes.

Q20-305-2AT is a large full-automatic cutting equipment with a working frequency of 20kHz and a power of 4000W. The machine can automatically cut the cake or bread into different shapes, with fast cutting speed and high working efficiency, eliminating manual operation. It is very suitable for cutting pastries in large cake processing plants.

In addition to the complete machine, Jiayuanda also has a supporting cutting system. A cutting system is usually composed of an ultrasonic cutting blade, an ultrasonic generator and a transducer. The cutting blades are divided into full wave type and half wave type. The height of the half wave cutting blade is less than 65mm, and the height exceeding 65mm is full wave ultrasonic cutting blade. Blades can be customized according to customer needs. All ultrasonic food cutting knives of Jiayuanda are made of food grade titanium, which work stably. The food after cutting is not sticky and deformed.

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