The ultrasonic welding system uses ultrasonic energy to perform various bonding and cutting functions, such as metal connection, resin welding, and resin melting. Cutting, resin cutting, and even food cutting. The basic components of the ultrasonic welding system include the ultrasonic generator unit (power supply) and the main unit of the welding machine (welding head/press).

By applying ultrasonic vibration and force to the object to be connected, welding is achieved by using the heat generated at the boundary surface of the object.

Components of the ultrasonic welding system:

Ultrasonic generator: Commercial power line frequency (50/60 Hz) source is converted into ultrasonic range or higher high electric frequency
Ultrasonic transducer and cone: convert electrical frequency into mechanical vibration frequency and amplitude
Horn: Resonate with the vibration of the transducer, vibrate, apply force to the object to be connected and guide the energy to the area to be connected
Anvil (support fixture): used to locate and fix the object to be connected, so that the vibration energy will not escape
Rib: It helps guide and concentrate energy in the connecting part