Shenzhen Jiayuanda Technology Co., Ltd. produces ultrasonic welding machines, ultrasonic plastic welding machines, specializing in the production of ultrasonic molds, ultrasonic steel mold welding head processing, automotive professional ultrasonic mold production, and plastic ultrasonic welding processing business.

The design of an ultrasonic mold is by no means as simple as its shape. On the contrary, it requires a lot of professional knowledge and skills-how to ensure that the welding head can work most economically? How to ensure that the welding head can effectively transfer the mechanical vibration energy converted by the transducer to the workpiece, forming a continuous and stable welding, etc., each link is fully considered.

Ultrasonic mold is the most technical aspect of ultrasonic technology. Even with several years of design and development experience, we still firmly believe that only through strict testing and quality control can we produce the best welding heads. It is necessary to perfectly combine the acoustic characteristics and mechanical characteristics of the welding head to design a product that best meets the needs of customers.
Each set of welding heads and molds produced by it, whether it is a standard product or customized according to user requirements, is made of the best materials and has been repeatedly tested. The shape, strength, and audio parameters of the welding head have been tested many times and can meet the most stringent standards, and the welding head and the mold can achieve the most perfect match.

To produce a set of ultrasonic molds, the following factors must be considered:

1. Product requirements: Determine the service life and wear rate of the mold, and therefore determine which metal to use.
2. The shape of the product: What kind of welding process is used, the size of the mold, the pressure transmission area, the possible deformation of the product during fusion, how much power and what function is required. Is it possible to complete the work in one fusion splicing.
3. The plastic properties of the product: determine the working amplitude of the mold, which piece of work should receive ultrasonic energy, the form, position, and size of the energy-conducting wire. How to design the contact position in different plastic combinations?

Material selection:

The service life of a welding head is critically determined by two aspects: first, material, and second, process
Material aspect: Ultrasonic welding requires metal materials to have good flexibility (small mechanical loss during sound wave transmission), so the most commonly used materials are aluminum alloy and titanium alloy. material is the main reason to ensure the life of ultrasonic molds and the effect of welding products For one, the process of mold completion is complicated. Therefore, not only must the mold engineer design carefully choose the material, but also need to understand which material should be used in the product to avoid negligence affecting its timeliness and quality

For more details,please feel free to contact us sales@jydultrasonicmachine.com