1. Choose a wheel of suitable material
The material of the wheel has a direct impact on its wear resistance. Therefore, when choosing a wheel, high-quality materials that are wear-resistant, corrosion-resistant, pressure-resistant and resistant to fine cracking should be given priority. Such materials can better resist wear and extend the service life of the wheel.
2. Adjust the pressure of the wheel
The pressure setting of the wheel has a great influence on the degree of wear. Excessive pressure will accelerate the wear of the wheel. Therefore, the pressure of the wheel should be adjusted according to the material and thickness of the processed fabric. Generally speaking, fabrics with thicker texture and lower chemical fiber content require greater pressure, but excessive pressure should also be avoided. At the same time, check the wheel pressure regularly to ensure that it is in an appropriate range.
3. Optimize process parameters
The process parameters of the ultrasonic lace machine, such as amplitude, frequency, etc., will also affect the wear of the wheel. These parameters should be adjusted according to the actual situation to achieve the best cleaning effect while reducing the wear of the wheel. For example, when the amplitude of the acoustic wave of the die head is small, the pressure can be increased appropriately, but excessive pressure should be avoided.
4. Do a good job of flower wheel maintenance
Regular cleaning and maintenance of the flower wheel is the key to reducing wear. Stains and impurities on the flower wheel should be removed regularly to avoid affecting the operation and wear of the flower wheel. At the same time, lubricating the flower wheel can reduce the friction between it and the fabric and further reduce the wear rate.
5. Reasonable use of ultrasonic lace machine
When using the ultrasonic lace machine, the operating procedures should be followed to avoid abuse and overload. Excessive use or improper operation will accelerate the wear of the flower wheel. Therefore, the production plan should be arranged reasonably to avoid long-term continuous use of the ultrasonic lace machine.