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What are the differences between ultrasonic metal welding machine and ultrasonic plastic welding machine?
Time:06/09/2022    Views:1  

1. high power, stable ultrasonic generator:

The first requirement for a stable ultrasonic generator is automatic frequency tracking. Automatic frequency tracking can ensure that the transducer system can work in the resonant state, that is, maximize the amplitude of the welding head. The basic requirement for ultrasonic metal welding is to adopt automatic frequency tracking technology, change the mold and work without frequency modulation. The equipment with adjustable inductance and manual frequency adjustment can hardly meet the requirements.
Stable ultrasonic generator also requires constant amplitude function and stepless adjustment of amplitude. Constant amplitude function, which can ensure the consistency of welding, is the key to stable production; Stepless adjustment of amplitude is the basic guarantee for equipment use. For example, copper and aluminum materials can be welded on the same equipment through parameter adjustment.
High power capacity: compared with plastic welding, metal welding requires a high energy density, so it must have a relatively high power capacity. For example, 20kHz machines basically require a power capacity of more than 3000W. Many companies often have false nominal power capacity, so we just need to compare it with the plastic welding machine they have made, because it is untrustworthy that the nominal power of the plastic welding machine is too high.
2. high quality welding head: as an industrial application, metal welding inevitably requires a long-life welding head.
3. high quality transducer: such as 20kHz transducer, it must be able to bear a load of more than 3KW for a long time. The transducers of many companies, which are welded with ordinary plastic, are difficult to distinguish in appearance, which is irresponsible.
4. high quality control system: it has three basic control modes of welding energy, time and height, and a variety of quality control software to meet different needs.

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